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How We Manufacture

From Pattern to Delivery, All Under One Roof

Every Doreens Textile order moves through ten controlled production stages in our Fiji factory — giving you full visibility and consistent quality on every run.

Step 1

Pattern Development

Our pattern makers translate your design brief or existing garment into a production-ready pattern, graded across your full size run.

Step 2

Fabric Sourcing

We select and source fabrics matched to the garment's end use — durability, breathability, colour-fastness and climate all factor into the choice.

Step 3

Sampling

A pre-production sample is cut and sewn for your approval, confirming fit, fabric and construction before bulk production begins.

Step 4

Cutting

Fabric is laid and cut in bulk using graded patterns, minimising waste while keeping every panel consistent across the full order.

Step 5

Sewing

Our sewing floor assembles garments through specialised production lines, each operator focused on a stage of construction for consistent quality.

Step 6

Printing

Screen printing, DTF and sublimation are applied in-house, matched to the fabric and design for durable, accurate colour reproduction.

Step 7

Embroidery

Digitised logos are stitched on multi-head embroidery machines, delivering a premium, long-lasting branded finish.

Step 8

Quality Inspection

Every batch passes multi-point inspection — stitching, sizing, colour accuracy and branding placement are checked before packing.

Step 9

Packing

Garments are folded, tagged and packed to your specification, ready for collection, freight or direct delivery.

Step 10

Delivery

Completed orders are dispatched across Fiji and the wider Pacific, with tracking and delivery confirmation for every shipment.

Manufacturing Capability

Capability at a Glance

Full in-house production capability means faster turnaround, tighter quality control and no third-party handoffs.

Local Fiji Manufacturer

Every garment is cut, sewn and finished in our own Fiji factory — not imported or drop-shipped.

Fast Turnaround

Streamlined in-house production keeps bulk orders moving from sample to delivery on schedule.

Bulk Production

Purpose-built for large, repeat orders — from 50 pieces to 50,000 without compromising quality.

Custom Manufacturing

Pattern development and made-to-spec production for organisations with unique requirements.

Premium Fabrics

Sourced fabrics selected for durability, comfort and performance in Fiji's climate.

Experienced Team

Three decades of combined pattern-making, sewing and decoration expertise on the factory floor.

Competitive Pricing

Transparent, volume-based pricing built for long-term B2B partnerships.

Quality Control

Every production run passes multi-point inspection before packing and dispatch.

Professional Support

A dedicated account team guides you from quote through to delivery and reorder.

Pacific Wide Delivery

Reliable freight to businesses across Fiji and the wider Pacific region.

See Our Factory Capability in Action

Request a quote and our production team will walk you through timelines, minimum quantities and decoration options for your order.